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Assembly Control

The assembly control system based on Kvantron Smart checks whether all elements of the product or packaging are present, if they are correctly placed, and whether the assembly result matches the reference model.

Main Features

Completeness control

The system checks the availability of all required components during assembly, after assembly, or before packaging.

The following are monitored:

  • completeness of the product during assembly;
  • completeness after assembly;
  • presence of the product in the packaging;
  • presence of all kit elements;
  • presence of design elements;
  • absence of extra components;
  • the product composition matches the reference. 
Placement control

The system monitors not only the presence of components, but also their correct position.

Detects:

  • component displacement;
  • skew;
  • incorrect orientation;
  • installing in the wrong zone;
  • gap violations;
  • incorrect mutual position of elements;
  • non-compliance with the assembly scheme;
  • incorrect placement of products in packaging.
Control of presence and placement of packaging elements

The system checks not only the presence of components, but also the correctness of their position.

Detects:

  • component displacement;
  • skew;
  • incorrect orientation;
  • installing in the wrong zone;
  • gap violations;
  • incorrect mutual position of elements;
  • non-compliance with the assembly scheme;
  • incorrect placement of products in packaging.

What errors are detected

  • component not installed;
  • product missing in packaging;
  • cover missing;
  • label is absent or misplaced;
  • seal is damaged;
  • part installed on the wrong side;
  • component is misaligned;
  • product placed in wrong cell;
  • extraneous part present;
  • packaging does not meet standard.

Where is it used

  1. assembly lines;
  2. packaging lines;
  3. pharmaceutical industry;
  4. food industry;
  5. consumer goods manufacturing;
  6. electronics;
  7. electrical engineering;
  8. cosmetic industry;
  9. contract packaging;
  10. production of products with many components.

Implementation Result

Elimination of incomplete products
Reduced claims
Inspection of each product unit
Automatic detection of assembly errors
Control of caps, labels, seals, and packaging elements
Reduced manual inspection costs
Assembly and packaging error statistics
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