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Size & Shape Control of Products

The size and shape control system based on Kvantron Smart allows checking the geometry of products, monitoring critically important dimensions, identifying deformations, displacements, contour violations, and automatically rejecting products that do not meet tolerances.

Main functions

Inspection of boundaries and contours

The system determines the external and internal boundaries of the product, compares them with the reference, and identifies deviations.

The following are monitored:

  • boundary position;
  • contour integrity;
  • shape deformation;
  • edge irregularities;
  • symmetry violation;
  • element displacement;
  • deviation of the shape from the reference. 
Measurement of critically important dimensions

The software performs automatic measurements without stopping the production process.

It is possible to monitor:

  • length;
  • width;
  • diameter;
  • thickness;
  • radius;
  • clearances;
  • angles;
  • distances between elements;
  • area;
  • perimeter;
  • hole positions;
  • displacement of parts relative to reference points.
Color analysis as an additional parameter

In geometric control tasks, color can be used as an additional feature to highlight the object, define control zones, or identify technological deviations.

The system can monitor:

  • color zones of the product;
  • shade changes;
  • paint inhomogeneity;
  • color signs of defects;
  • color deviation from the reference.
Real-time rejection

When parameters exceed allowable limits, the system automatically generates a signal to the rejector, PLC, control cabinet, or sorting mechanism.

What the system detects

  1. incorrect product shape;
  2. dimension exceeding tolerance;
  3. deformation;
  4. boundary displacement;
  5. contour violation;
  6. incorrect hole position;
  7. symmetry violation;
  8. area or perimeter deviation;
  9. non-compliance with reference geometry.

Implementation results

100% product inspection on the line
Reduction in the number of defects
Elimination of subjective manual measurement
Stable checking of critically important dimensions
Automatic rejection of non-compliant products
Accumulation of deviation statistics
Rapid identification of problems in the technological process