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Visual Quality Control of Products

The visual control system based on Kvantron Smart analyzes the appearance of raw materials, semi-finished products, and finished products, detects defects, classifies them by type, and sends a signal for rejection or sorting.

Main Functions

Integrity Control

The system checks the product for damages and structural violations.

Detected:

  • holes;
  • tears;
  • cracks;
  • chips;
  • cuts;
  • dents;
  • fractures;
  • deformations;
  • edge violations;
  • missing parts of the product;
  • packaging damage;
  • continuity violation of the material.
Defect Detection and Classification

Kvantron Smart can not only find defects but also classify them by type, size, location, and degree of criticality.

The following are monitored:

  • spots;
  • contaminations;
  • scratches;
  • inclusions;
  • bubbles;
  • overflows;
  • surface heterogeneity;
  • color changes;
  • coating defects;
  • material defects;
  • foreign elements;
  • technological marks.
Print Quality Control

The system checks the applied text, images, logos, marking, labels, and other printed elements.

Detected:

  • unpainted spots;
  • smudges;
  • missing characters;
  • missing image fragments;
  • broken lines;
  • text distortion;
  • print offset;
  • incorrect image positioning;
  • contrast loss;
  • insufficient saturation;
  • partial loss of information.

What Manufacturers Get

  1. automatic real-time defect detection;
  2. reduces the risk of defective products release;
  3. defect classification by types;
  4. storage of defect images;
  5. statistics on defects, batches, and shifts;
  6. signal for automatic rejection;
  7. objective control instead of operator visual inspection.

Where Most Useful

  • packaging production;
  • film, paper, cardboard;
  • plastic products;
  • PET preforms;
  • filter elements;
  • food products;
  • items with printing;
  • consumer goods;
  • building materials;
  • raw materials and semi-finished products.