Kvantron Smart Markirovka

Kvantron Smart Маркировка — industrial software for managing marking codes on production lines. The system combines code acquisition, printing, application, reading, validation, aggregation, accounting, reporting, and equipment management all within a unified digital environment.

The solution is suitable for automated, semi-automated, and manual marking areas, where it's important not just to print a code, but to guarantee each product is correctly marked, verified, accounted for, and linked to the required packaging level.

Kvantron Smart Маркировка links together:

• marking code;
• product and GTIN;
• production batch;
• release date;
• production task;
• marking line;
• reading and validation outcome;
• L1 packaging;
• L2 packaging;
• user reporting and actions.

Thanks to this, the enterprise receives not fragmented info about codes, but a clear digital picture of release: what was produced, when, on which line, with which code, in what packaging, and with what verification result.

Smart Server as part of the suite handles assignment management, stats, pre-printing, validated code reports, duplicate detection, and code operation audits. 

Traceability in Kvantron Smart Маркировка is based on links between code, product, assignment, line, and packaging. The system allows you to see not only the fact of code application but also its full usage context.

• See which codes were used for a specific task;
• Know which product each code was applied to;
• Determine the line and production batch;
• Check if the code passed validation;
• Track which packaging each product unit entered;
• Trace errors, duplicates, unread codes, and operator actions;
• Form a report on a completed task.

Smart Client includes a dedicated traceability settings block: EAN-13 verification rules, external system sources, and actions for rejects. These parameters are part of the line configuration and define the system's behavior for a specific production scenario. 

Kvantron Smart Маркировка monitors aggregation not only by fact of code reading, but also by the counting model of packaging.

The system compares:

• The required number of marked products per assignment;
• The planned number of units per L1 package;
• The planned number of L1 packages per L2 package;
• The actual number of scanned unit codes;
• The number of codes that passed validation;
• The group codes used;
• Whether there are skips, duplicates, or extra codes;
• Whether the current aggregation level is finished.

The system controls not just “ode read / unread”, but the full structure of the release:

1. Prevents incomplete grouping packages;
2. Prevents extra units in a package;
3. Avoids mixing codes from other tasks;
4. Checks the correctness of product grouping;
5. Captures link between unit and group package;
6. Prepares accurate reports for release results. 

Kvantron Smart Маркировка analyzes the process in several layers. This helps you quickly localize where a problem occurs: by code, product, packaging, task, or equipment.

Kvantron Smart Маркировка works not in isolation but as part of the production line. It can interact with industrial equipment:

• machine vision cameras;
• code readers;
• printers;
• printer-applicators;  
• manual scanners;
• I/O modules;
• product sensors;
• external triggers;
• traffic lights;
• rejectors;
• industrial operator panels.

Smart Client unifies the work of readers, printers, and I/O modules, synchronizes tasks with the server, and provides a line admin interface. 

The system checks marking results in real time. If the code is incorrectly applied, unread, duplicated, or doesn't match the assignment, the system can execute a set action.

Possible responses:

• Show operator warning;
• Activate red or yellow traffic signal;
• Send rejection signal;
• Stop the task;
• Stop the line;
• Log the event;
• Remove product from the line.

This reduces the risk of releasing products with incorrect marking and allows faster problem response.

Kvantron Smart Маркировка supports scenarios for automatic rejection and line stopping.

The system can send signals to the control module, traffic light, and actuators. Equipment settings include rejection parameters like output, extra signal, inversion, rejection type, and combining several signal outcomes into one physical signal.

This is crucial for lines where there's a physical distance between code reading and rejection points. The system must not only determine an incorrect code, but also send a command to the actuator in a timely manner.

In the actual line, equipment is arranged sequentially: printer, camera, sensor, rejector, and stop point may all be at different distances.

Therefore, the system supports configuring:

• print code buffers;
• buffer minimum size;
• update stream delays;
• delay between scanning and rejection;
• delay adjustments by status “not read”, “duplicate”, “error”;
• User Sets of parameter presets;
• actions for rejection;
• idle control parameters.

This allows adapting Kvantron Smart Маркировка for specific line mechanics, conveyor speeds, equipment layout, and product specifics.

Kvantron Smart Маркировка is ideal for:

1. automated marking lines;
2. manual and semi-automatic stations;
3. Data Matrix lines;
4. production with mandatory marking;
5. lines with group packaging;
6. lines with transport packaging;
7. manufacturers where traceability is crucial;
8. enterprises needing to control aggregation and production release. 

Kvantron Smart Маркировка — is a marking management system, controlling the entire process: from code acquisition, application, verification, aggregation, packaging, reporting, to equipment control.

 

The system helps enterprises release products with correct markings, control multi-level aggregation, and enable traceability for each product unit.

Want to implement marking with aggregation and traceability on your production line?