Presetter Kvantron Smart AP450

Setting up the tool directly on the machine takes time, requires high-level operator skill, and increases equipment downtime. Input errors in tool parameters can cause rejects, extra test cuts, premature wear of tooling, and lost productivity.

Kvantron Smart AP450 solves these challenges by moving tool setup outside the machine. 

While the machine is processing a job, tools can be measured, prepared in advance, and their parameters can be sent to the production workflow.

The core of the presetter is a shadow optical measurement method. The tool is placed in the measurement zone where its contour is formed in transmitted light. A telecentric source produces a parallel light beam, and the optical system and CMOS sensor capture the cutting edge projection.

The software analyses the image, determines the extreme points of the tool projection, and computes its parameters. Mathematical interpolation and contour approximation algorithms are used to achieve subpixel accuracy.

The measuring position along X and Z axes is monitored using optical linear encoders. Data from encoders and the optical micrometer are unified in the presetter's coordinate system. After calibration, the coordinate zero matches the cutting tool axis. 

Kvantron Smart AP450 lets you measure key parameters of cutting tools:

• tool projection;
• tool radius;
• tool diameter;
• tool height along the Z-axis;
• cutting edge position;
• runout over axes;
• parameters for each measured edge.

In the software interface, the operator sees live values for radius, diameter, and tool height, as well as a cutting edge image in transmitted light. Measurement data can be compiled into a report for each edge.

The Kvantron Smart AP450 software is designed for operator-friendly work with the presetter. The interface is shown on a touchscreen and allows calibration, measurements, column movement, data saving, and report creation.

Software features:

• automatic interface loading at system start;
• calibration with a reference adapter;
• input for calibration tool parameters;
• tool measurement mode;
• visualization of the cutting edge on the screen;
• focus hint by image background color;
• search for max coordinate value while rotating the tool;
• save measurements to report;
• fixation of max values along X and Z;
• manual measurement mode via image;
• adjustment of readings by Z axis;
• self-diagnostics mode.

Dedicated support for working with a nutrometer zeroing device. The software includes panels for different diameter ranges, target input, data validation, motion start, and emergency stop. 

Kvantron Smart AP450 may include:

• base and stand;
• precision guides;
• optical linear encoders for X and Z axes;
• optical micrometer;
• telecentric LED light source;
• industrial camera;
• processing unit;
• touch monitor;
• Kvantron Smart AP450 software;
• cable set;
• nutrometer zeroing device;
• user manual and product datasheet.

This composition enables use of the presetter as a standalone measurement complex for the toolroom or machining shop. 

Kvantron Smart AP450 is suitable for enterprises where accuracy, repeatability, and reduced setup time matter:

• engineering plants;
• toolrooms;
• production with CNC machines;
• serial machining;
• pilot and small-batch production;
• companies with a large fleet of cutting tools;
• service and repair works;
• training and engineering centers.

The presetter can be part of a broader tool management system. Integrated with a tool database or TMS, it helps form a digital workflow: setup, accounting, storage, operation, resource control, and disposal.

This approach enables not just tool measurement, but lifecycle management and reduction of losses associated with non-transparent tool usage. Project documents show such losses may significantly impact production.