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Challenge / Problem
The engine oil manufacturer needed to integrate mandatory labeling into existing lines without losing productivity.
Additional complexity was created by high filling speeds, various types of containers, and an oily/fat production environment. Mistakes in marking could cause failures in tracking, logistics, and product traceability.
Solution
We implemented the Kvantron Smart complex, which automates the ordering of codes, their application, reading, quality control, and traceability across nesting levels.
The solution is integrated with the equipment and enables labeling operations without third-party services or integrators.
Key features:
- Fully autonomous operation with “Chestny ZNAK” server
- Automated code transfer to the production line
- Support for unit and group accounting
- Aggregation to boxes and pallets
- Scalable architecture for inventory and warehouse management expansion
Results
- Automated labeling processes in production
- Reliable application and scanning of codes in oil/fat environments
- Reduced errors during packaging and shipping
- Created a base for full product traceability
- Strengthened brand protection against counterfeiting and illegal trade
Technical details:
- The solution takes into account the specific features of cans and barrels, labeling quality requirements, and line speed.
- Implementation took place in stages, with installation work planned within technological windows to avoid disrupting the production schedule.
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