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Task / Challenge
For the chips production line, it was necessary to implement mandatory marking under conditions of high packaging speed, uneven bag shape, and fat-rich environment.
Additionally, the client wanted to use existing equipment to avoid increasing project costs. Marking errors and packaging material mix-ups resulted in unnecessary expenses and packaging failures at this stage.
Solution
We adapted the Kvantron Smart complex to the specifics of snack production and integrated the customer's existing equipment into the system.
The solution automated the ordering and transfer of codes to the line, reading, reporting, and added checks for compliance with the production plan.
Key Features:
- Integration with existing marking equipment
- Works with uneven bag shapes
- Reads and rejects incorrectly marked products
- Integration with production management system
- Implementation without reducing output during installation
Results
- Automated mandatory marking in production
- Reduced capital expenditures by utilizing existing equipment
- Decreased packaging costs by reducing labeling errors
- Prepared the solution for unit-level traceability
- Enhanced product protection against counterfeiting
Technical details:
- The system automates code ordering, creation of production tasks, report sending, and batch compliance control.
- Supply and installation were coordinated with technical stops and maintenance, so output was not reduced during implementation.
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